2020 was an exceptionally difficult year for all industries and a year in which the whole society felt a profound sense of crisis. Globally, the COVID-19 pandemic continued to spread, putting pressure on all sectors, especially manufacturing enterprises, to resume work and production. This created a clear contradiction with the strict control measures implemented to prevent the spread of the virus.
However, this special year also provided a powerful impetus and a crucial opportunity for the transformation and upgrading of China's manufacturing industry towards unmanned and intelligent manufacturing. It also ushered in a "golden age" of development for Zhejiang Dayuan Machinery Co., Ltd., which has always adhered to the field of intelligent innovation.
The COVID-19 pandemic has accelerated the transformation and intelligentization of the manufacturing industry.
In recent years, my country's economic development has gradually shifted from a phase of high-speed growth to a phase of high-quality development. Manufacturing is a key area for supply-side structural reform. With rising labor costs and a sharp decline in the demographic dividend, the manufacturing industry, as a traditional sector, must address the challenges of transforming its production methods and improving automation capabilities. Developing intelligent manufacturing is the only way for China's manufacturing sector to transform from large to strong.
The COVID-19 pandemic has accelerated the realization of the need for manufacturing enterprises to undergo intelligent transformation in their production processes. This involves changing traditional production methods and industrial structures, strengthening the construction of automated, information-based, and intelligent production systems, and breaking free from the constraints of traditional manual labor on capacity and efficiency. This will significantly reduce reliance on manpower and ensure that the company's production and operations are not easily affected by pandemics, accidents, or personnel changes. Simultaneously, system scheduling must maximize flexibility and accuracy.
Against the backdrop of both crisis and opportunity, Zhejiang Dayuan Machinery Co., Ltd. (hereinafter referred to as "Dayuan Machinery") has adopted the strategic policy of "Great wisdom originates from simplicity" to comprehensively build intelligent and efficient pre-press and post-press equipment. With a series of high-end innovative models and innovative technologies that others do not have, it has risen against the trend to become a leading brand in the industry, with its order schedule fully booked throughout the year. This is the best interpretation of "going with the flow".
MHK 3S1050TTRC
Multi-unit, three-station high-speed automatic double hot stamping, hot pressing, waste removal, and die-cutting machine
Dayuan Die-cutting Machine sets a new standard by offering features that others lack.
At the All in Print China Shanghai exhibition in October 2020, Dayuan Machinery made its debut with a super-large exhibition area of 775 square meters. Its MHK-3S1050TTRC multi-unit three-station high-speed automatic double hot stamping, hot pressing, waste removal, flatbed die-cutting machine , which was launched globally, attracted keen attention from the industry with its industry-leading technological innovation.
This machine innovatively combines two hot stamping (die-cutting) units, one die-cutting unit, and one waste removal unit, simplifying the traditional post-printing process that requires multiple paper feeds to be completed in a single paper feed, thereby minimizing production costs and improving work efficiency.
This new machine can easily handle complex products such as double hot stamping embossing or double hot stamping die-cutting waste removal, which traditional single-station and double-station hot stamping equipment cannot complete. It can be said that it has paved a broad road for users to the future post-press packaging market.
According to Cai Jinzhe, chairman of the company, the "originality" of this model also lies in the fact that each imprinting unit can work asynchronously. This is mainly due to the fact that the lower moving platform of each imprinting unit has an independent drive device, and each drive device is connected to a controllable variable speed servo motor to realize the variable speed movement of the lower moving platform.
Simply put, current double hot stamping machines on the market can only achieve synchronization, meaning they must stop and start together. However, Dayuan Machinery's multi-unit, three-station high-speed automatic double hot stamping, hot pressing, waste removal, flatbed die-cutting machine allows for individual setting of the movement of each stamping unit. This design avoids waste and is more environmentally friendly and intelligent overall.
At the end of 2019, Dayuan Machinery innovatively launched a multi-unit, dual-station high-speed automatic hot stamping , waste removal, and die-cutting machine. It can perform high-difficulty processes such as hot stamping + hot stamping, hot stamping + die-cutting + waste removal, embossing + die-cutting + waste removal, hot stamping + embossing, and full-page large-area hot stamping in one paper feed .
As an upgraded version of the traditional dual-unit hot stamping, die-cutting, and waste removal machine, this model adopts Dayuan Machinery's world-first dual servo drive system, further significantly improving production efficiency and enhancing the effects of hot stamping, hot pressing, and die-cutting. Compared to the traditional dual-unit hot stamping, waste removal, and die-cutting machines, which typically have a maximum working speed of 3000-4000 sheets/hour, Dayuan's multi-unit dual-station high-speed automatic hot stamping, waste removal, and die-cutting machine can reach a maximum working speed of 7200 sheets/hour , increasing work efficiency by nearly 100% .
Surprisingly, based on its innovative servo drive system, Dayuan can also provide customized solutions to meet specific customer needs. Customers can increase or decrease the number of units to satisfy various process requirements, with the number of units potentially increasing to three, four, or even five . The MHK-3S1050TTRC is a prime example of a customized three-unit configuration.
The number of processes has not been reduced, but the number of personnel has been reduced many times over, efficiency has been increased many times over, and the quality has become better and better. The die-cutting process is seamless, with the die-cutting hot pressing and the die-cutting hot pressing all done in one go! The MHK-3S1050TTRC is undoubtedly a new benchmark set by Dayuan Machinery in the post-press die-cutting field.
In Cai Jinzhe's view, the future development direction of Dayuan Machinery is to face the global market, create the " China Dayuan " high-end post-press brand, and continuously deepen research and development and technological accumulation in the fields of die-cutting machines and slitting machines, so as to become a global die-cutting machine manufacturing plant.
"We aim to manufacture the best equipment to create greater value for our customers, making Dayuan the most trusted printing and packaging solutions provider in their minds. Currently, the company is comprehensively building intelligent modular production lines to improve the automation level of die-cutting and slitting machines, helping domestic and foreign printing and packaging companies quickly enter the era of automation and high efficiency!" said Cai Jinzhe.
